What is a filler masterbatch? Calcium carbonate, also known as calcium carbonate compound, is a filler that is widely used in various industries, especially in the production of plastic products. Masterbatch filler is a type of polymer additive that is used to improve the physical and mechanical properties of plastic products. These masterbatches usually contain a polymeric base (such as polyethylene, polypropylene, or polystyrene) and an inorganic filler (such as calcium carbonate, talc, or silica). This material is very popular due to its many advantages, including reducing costs and improving the mechanical properties of products.
The filler masterbatch (calcium carbonate) usually consists of 60-85% calcium carbonate powder and is produced in granular form. These granules are easily portable and processable and do not have problems related to the powder state. Calcium carbonate also acts as a white pigment and is used in the production of white products. If you want to get information about the price of buying and selling polymer compound, we are your answer on WhatsApp at 989125436521.
Table of content
Types of fillers or calcium carbonate compounds
Calcium carbonate compounds or filler masterbatches in general, depending on the type of calcium carbonate used, particle size, production method, and final application, have a lot of variety. Each type of these masterbatches has unique characteristics that make them suitable for specific applications. Calcium carbonate masterbatch as a filler in different industries is divided into two main types:
Sedimentary calcium carbonate masterbatch
This type of masterbatch is known as a synthetic product and is produced from chemical processes. This type of calcium carbonate has high purity, small particle size, and spherical shape. Precipitated calcium carbonate (PCC) is used in the production of high-quality products such as transparent sheets and packaging films due to its special properties, such as uniform particle size and good dispersibility in the polymer matrix.
Ground calcium carbonate masterbatch
This type of masterbatch is obtained from natural calcium carbonate (GCC) and is usually produced through natural processes such as separation and sedimentation. This type of calcium carbonate is produced from natural limestone and has a larger particle size than the sedimentary type. Due to its lower price, it is used in the production of general-purpose products such as pipes and fittings.
To receive samples, and advice on buying and selling calcium carbonate compounds, contact the company’s sales office at 982122500033.
The difference between sedimentary and ground filler masterbatch
In the section on what is filler masterbatch and its types, calcium carbonate masterbatch was divided into two main types: sedimentary calcium carbonate masterbatch (PCC) and ground calcium carbonate masterbatch (GCC). Each of these types has its characteristics and uses. To learn about the concept of masterbatch, you can read the article What is masterbatch.
The differences
Production method
Precipitated Calcium Carbonate (PCC): This type is produced through chemical and sedimentary processes. Its particles are usually more uniform and smaller, which allows them to disperse well in the polymer matrix.
Ground Calcium Carbonate (GCC): This type is extracted and ground from natural calcium carbonate. Its particles are usually larger and more irregular.
Physical properties
PCC: Due to its uniform particle size and shape, this type has better mechanical properties and is usually used in applications that require high surface quality and strength.
GCC: This type may provide lower quality in some applications due to larger particles, but is used in many industries due to lower cost.
Applications
PCC: Due to its better properties, it is mostly used in the production of high-quality products such as polymer films and injection parts.
GCC: It is more widely used in the plastic industry to reduce costs and improve the physical properties of products.
price
PCC: Usually has a higher price due to the more complex manufacturing process and higher quality.
GCC: Due to its simpler extraction and processing, it has a lower price and therefore is used in high-volume and less expensive productions.
These differences make the choice between PCC and GCC dependent on the specific needs of manufacturers and the type of end product.
Application of filler additive in the plastic industry
Calcium carbonate masterbatch is a widely used additive in the plastic industry, which, due to its unique properties, plays an important role in improving the quality and reducing the production cost of plastic products. To get information about what is additive masterbatch, we suggest reading the mentioned article. Calcium carbonate masterbatch CaCo3 is widely used in the production of plastic products. As a filler, this substance adds various properties to plastic.
Calcium carbonate is an inexpensive material that, by adding it to plastic, the cost of producing the final product is reduced. The filler masterbatch increases the hardness, elastic modulus, and tensile strength of plastic. Calcium carbonate masterbatch improves the smoothness and transparency of the plastic surface. This additive can help improve the mechanical properties of plastic products such as tensile strength, impact resistance, and hardness. The use of filler masterbatch (calcium carbonate) can increase the thermal resistance of some plastics and thus prolong the useful life of the product. Calcium carbonate can help reduce plastic shrinkage during molding, resulting in more accurate product dimensions.
Specific applications of calcium carbonate masterbatch in various industries
Calcium Carbonate Masterbatch is a mixture of filled calcium carbonate and a carrier polymer that is used as a filler and reinforcement as well as a property modifying agent in plastic products. These masterbatches are widely used in various industries due to advantages such as cost reduction, improved strength, stiffness, and dimensional stability. In the following, we refer to some specific applications of calcium carbonate masterbatch in various industries:
Plastic industry:
Plastic film and sheet: Calcium carbonate masterbatch is used to produce thin films, flexible packaging, and rigid plastic sheets. This additive helps to improve the stiffness, tensile strength, and tear resistance of films.
Plastic pipes and fittings: The use of calcium carbonate masterbatch in the production of plastic pipes and fittings increases rigidity, and impact resistance and reduces costs.
Injected parts: In the production of plastic injection parts such as boxes, doors, and toys, calcium carbonate masterbatch, as a cheap and effective filler, improves the mechanical and dimensional properties of the parts.
Extruded profiles: Calcium carbonate masterbatch helps to increase stiffness, strength, and resistance to warping in the production of extruded profiles such as windows, doors, and frames.
Reinforced plastic compounds: Calcium carbonate masterbatch is used as a filler in plastic compounds reinforced with glass fibers or other reinforcing materials to improve the mechanical properties and strength of the product.
Rubber industry:
Car tires: The filler masterbatch is used as a filler and reinforcement in the production of car tires. This additive increases the strength, durability, and wear resistance of the rubber.
Industrial rubbers: In the production of industrial rubber products such as conveyor belts, hoses, and washers, calcium carbonate masterbatch as a cheap and effective filler improves the mechanical properties and strength of the product.
Paint and coating industry:
Plastic paints: Calcium carbonate masterbatch is used in the production of plastic paints as a filler and coating enhancer. This additive increases hardness, and scratch resistance and reduces the cost of paint.
Protective coatings: Calcium carbonate masterbatch is used in the production of protective coatings for various surfaces, as a filler and coating enhancer.
Paper industry:
Filled papers: Calcium carbonate masterbatch is used in the production of filled papers as a filler and stiffness enhancer. This additive improves the quality and smoothness of the paper and reduces the production cost.
Other uses:
Composite materials: Calcium carbonate masterbatch is used as a filler and reinforcement in the production of various composite materials.
Building materials: In the production of building materials such as tiles, mortar, and concrete, calcium carbonate masterbatch is used as a filler and strength enhancer.
The price of calcium carbonate filler or granule masterbatch
Calcium carbonate masterbatch or calcium carbonate compound is a filler that is widely used in various industries, especially in the production of plastic products. This material is very popular due to its many advantages, including reducing costs and improving the mechanical properties of products.
The price of the masterbatch filler or calcium carbonate compound is very important and should be given special attention. In all products with a large volume, the price can be introduced as the most important attracting factor. Due to the variety in the calcium carbonate masterbatch, the price difference can also be observed. According to your needs, you can choose different qualities and see different prices.
In the pricing of these products, whether it is natural or chemical the purity of calcium carbonate is very important. Usually, calcium carbonate masterbatches are supplied with different percentages from 30% to 80%, which have different prices. The higher the percentage of calcium carbonate in the filler masterbatch, the higher the price. For the products to be of high quality, high-quality calcium carbonate masterbatch should be used. The quality of carbonate masterbatch can be introduced as the most important factor in pricing.
Calcium carbonate masterbatch requires very rich base materials and fillers to provide high quality. The use of low-quality carbonate masterbatch can greatly affect production. In calcium carbonate masterbatch pricing, brand, raw material market fluctuations, currency price, etc. are also very important.
According to these factors, the price of calcium carbonate masterbatch can be different. To know the exact price, it is better to contact reliable manufacturers and sellers of this product. Kaysa Polymer Company provides you with the best quality with more than 20 years of experience in the field of color masterbatch production, filler compound, and polymer additives. Get in touch with us.
What is a filler masterbatch? Calcium carbonate, also known as calcium carbonate compound, is a filler that is widely used in various industries, especially in the production of plastic products. Masterbatch filler is a type of polymer additive that is used to improve the physical and mechanical properties of plastic products. These masterbatches usually contain a polymeric base (such as polyethylene, polypropylene, or polystyrene) and an inorganic filler (such as calcium carbonate, talc, or silica). This material is very popular due to its many advantages, including reducing costs and improving the mechanical properties of products.
The filler masterbatch (calcium carbonate) usually consists of 60-85% calcium carbonate powder and is produced in granular form. These granules are easily portable and processable and do not have problems related to the powder state. Calcium carbonate also acts as a white pigment and is used in the production of white products. If you want to get information about the price of buying and selling polymer compound, we are your answer on WhatsApp at 989125436521.
Table of content
Types of fillers or calcium carbonate compounds
Calcium carbonate compounds or filler masterbatches in general, depending on the type of calcium carbonate used, particle size, production method, and final application, have a lot of variety. Each type of these masterbatches has unique characteristics that make them suitable for specific applications. Calcium carbonate masterbatch as a filler in different industries is divided into two main types:
Sedimentary calcium carbonate masterbatch
This type of masterbatch is known as a synthetic product and is produced from chemical processes. This type of calcium carbonate has high purity, small particle size, and spherical shape. Precipitated calcium carbonate (PCC) is used in the production of high-quality products such as transparent sheets and packaging films due to its special properties, such as uniform particle size and good dispersibility in the polymer matrix.
Ground calcium carbonate masterbatch
This type of masterbatch is obtained from natural calcium carbonate (GCC) and is usually produced through natural processes such as separation and sedimentation. This type of calcium carbonate is produced from natural limestone and has a larger particle size than the sedimentary type. Due to its lower price, it is used in the production of general-purpose products such as pipes and fittings.
To receive samples, and advice on buying and selling calcium carbonate compounds, contact the company’s sales office at 982122500033.
The difference between sedimentary and ground filler masterbatch
In the section on what is filler masterbatch and its types, calcium carbonate masterbatch was divided into two main types: sedimentary calcium carbonate masterbatch (PCC) and ground calcium carbonate masterbatch (GCC). Each of these types has its characteristics and uses. To learn about the concept of masterbatch, you can read the article What is masterbatch.
The differences
Production method
Precipitated Calcium Carbonate (PCC): This type is produced through chemical and sedimentary processes. Its particles are usually more uniform and smaller, which allows them to disperse well in the polymer matrix.
Ground Calcium Carbonate (GCC): This type is extracted and ground from natural calcium carbonate. Its particles are usually larger and more irregular.
Physical properties
PCC: Due to its uniform particle size and shape, this type has better mechanical properties and is usually used in applications that require high surface quality and strength.
GCC: This type may provide lower quality in some applications due to larger particles, but is used in many industries due to lower cost.
Applications
PCC: Due to its better properties, it is mostly used in the production of high-quality products such as polymer films and injection parts.
GCC: It is more widely used in the plastic industry to reduce costs and improve the physical properties of products.
price
PCC: Usually has a higher price due to the more complex manufacturing process and higher quality.
GCC: Due to its simpler extraction and processing, it has a lower price and therefore is used in high-volume and less expensive productions.
These differences make the choice between PCC and GCC dependent on the specific needs of manufacturers and the type of end product.
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Read moreApplication of filler additive in the plastic industry
Calcium carbonate masterbatch is a widely used additive in the plastic industry, which, due to its unique properties, plays an important role in improving the quality and reducing the production cost of plastic products. To get information about what is additive masterbatch, we suggest reading the mentioned article. Calcium carbonate masterbatch CaCo3 is widely used in the production of plastic products. As a filler, this substance adds various properties to plastic.
Calcium carbonate is an inexpensive material that, by adding it to plastic, the cost of producing the final product is reduced. The filler masterbatch increases the hardness, elastic modulus, and tensile strength of plastic. Calcium carbonate masterbatch improves the smoothness and transparency of the plastic surface. This additive can help improve the mechanical properties of plastic products such as tensile strength, impact resistance, and hardness. The use of filler masterbatch (calcium carbonate) can increase the thermal resistance of some plastics and thus prolong the useful life of the product. Calcium carbonate can help reduce plastic shrinkage during molding, resulting in more accurate product dimensions.
Specific applications of calcium carbonate masterbatch in various industries
Calcium Carbonate Masterbatch is a mixture of filled calcium carbonate and a carrier polymer that is used as a filler and reinforcement as well as a property modifying agent in plastic products. These masterbatches are widely used in various industries due to advantages such as cost reduction, improved strength, stiffness, and dimensional stability. In the following, we refer to some specific applications of calcium carbonate masterbatch in various industries:
Plastic industry:
Plastic film and sheet: Calcium carbonate masterbatch is used to produce thin films, flexible packaging, and rigid plastic sheets. This additive helps to improve the stiffness, tensile strength, and tear resistance of films.
Plastic pipes and fittings: The use of calcium carbonate masterbatch in the production of plastic pipes and fittings increases rigidity, and impact resistance and reduces costs.
Injected parts: In the production of plastic injection parts such as boxes, doors, and toys, calcium carbonate masterbatch, as a cheap and effective filler, improves the mechanical and dimensional properties of the parts.
Extruded profiles: Calcium carbonate masterbatch helps to increase stiffness, strength, and resistance to warping in the production of extruded profiles such as windows, doors, and frames.
Reinforced plastic compounds: Calcium carbonate masterbatch is used as a filler in plastic compounds reinforced with glass fibers or other reinforcing materials to improve the mechanical properties and strength of the product.
Rubber industry:
Car tires: The filler masterbatch is used as a filler and reinforcement in the production of car tires. This additive increases the strength, durability, and wear resistance of the rubber.
Industrial rubbers: In the production of industrial rubber products such as conveyor belts, hoses, and washers, calcium carbonate masterbatch as a cheap and effective filler improves the mechanical properties and strength of the product.
Paint and coating industry:
Plastic paints: Calcium carbonate masterbatch is used in the production of plastic paints as a filler and coating enhancer. This additive increases hardness, and scratch resistance and reduces the cost of paint.
Protective coatings: Calcium carbonate masterbatch is used in the production of protective coatings for various surfaces, as a filler and coating enhancer.
Paper industry:
Filled papers: Calcium carbonate masterbatch is used in the production of filled papers as a filler and stiffness enhancer. This additive improves the quality and smoothness of the paper and reduces the production cost.
Other uses:
Composite materials: Calcium carbonate masterbatch is used as a filler and reinforcement in the production of various composite materials.
Building materials: In the production of building materials such as tiles, mortar, and concrete, calcium carbonate masterbatch is used as a filler and strength enhancer.
The price of calcium carbonate filler or granule masterbatch
Calcium carbonate masterbatch or calcium carbonate compound is a filler that is widely used in various industries, especially in the production of plastic products. This material is very popular due to its many advantages, including reducing costs and improving the mechanical properties of products.
The price of the masterbatch filler or calcium carbonate compound is very important and should be given special attention. In all products with a large volume, the price can be introduced as the most important attracting factor. Due to the variety in the calcium carbonate masterbatch, the price difference can also be observed. According to your needs, you can choose different qualities and see different prices.
In the pricing of these products, whether it is natural or chemical the purity of calcium carbonate is very important. Usually, calcium carbonate masterbatches are supplied with different percentages from 30% to 80%, which have different prices. The higher the percentage of calcium carbonate in the filler masterbatch, the higher the price. For the products to be of high quality, high-quality calcium carbonate masterbatch should be used. The quality of carbonate masterbatch can be introduced as the most important factor in pricing.
Calcium carbonate masterbatch requires very rich base materials and fillers to provide high quality. The use of low-quality carbonate masterbatch can greatly affect production. In calcium carbonate masterbatch pricing, brand, raw material market fluctuations, currency price, etc. are also very important.
According to these factors, the price of calcium carbonate masterbatch can be different. To know the exact price, it is better to contact reliable manufacturers and sellers of this product. Kaysa Polymer Company provides you with the best quality with more than 20 years of experience in the field of color masterbatch production, filler compound, and polymer additives. Get in touch with us.