What is black masterbatch? A type of polymer additive used as a colorant and property improver in the production of plastic products. This material is usually made by combining a high percentage of carbon black with a polymer base such as polyethylene (PE), polypropylene (PP), or other resins. The carbon black acts as the main colorant and gives the final product a black color. Black masterbatch is usually produced in the form of small particles or granules. This material can be easily combined with various polymers such as polyethylene, polypropylene, PVC, etc. The ratio of masterbatch addition to plastic depends on the type of plastic and the desired level of coloring but is usually between 1% and 5% of the total weight of the plastic. Black masterbatch can be used to produce a variety of plastic products such as pipes, profiles, films, bottles, etc. This material is an important tool in the plastics industry, not only helping to color materials but also improving their physical and chemical properties. Carbon black in black masterbatch acts as an ultraviolet (UV) absorber, making plastic products more resistant to degradation caused by sunlight. Black masterbatch can change the electrostatic properties of plastic and increase its electrical resistance, which is important in some applications such as making anti-static substrates. Kaysa Polymer offers a wide range of black masterbatches with different mechanical properties and base polymers suitable for various applications. For information on the purchase price of black masterbatch and to place an order, contact 989125436521.
The black color masterbatch production process consists of various steps aimed at creating a homogeneous mixture of carbon black and polymer base along with necessary additives. This process is usually carried out in several main stages:
Selection of raw materials The main raw materials for the production of black masterbatch are: • Carbon black: as the main colorant and property-improving agent. • Polymer base: usually polyethylene (PE), polypropylene (PP) or other polymer resins. • Additives: such as lubricants, thermal and UV stabilizers, and other improving materials.
Mixing In this step, the carbon black and polymer base along with additives are carefully combined in a mixer. The goal is to evenly distribute the carbon black in the polymer base. This process may be carried out in devices such as: • Dry Mixer: for initial mixing. • High-Speed Mixer: To create a homogeneous mixture.
Extrusion After mixing, the materials enter the extruder. In this step, the materials are melted under heat and pressure and become a polymer paste. The carbon black and additives are completely dispersed in the polymer base. Extruders are usually single screws or twin screws.
Cooling and Pelletizing The polymer paste exiting the extruder is cooled by a cooling system (usually water or air). It is then formed into filaments and converted into small granules (pellets) by a pelletizer. These granules are the black masterbatch.
What is the black masterbatch? Carbon Black Masterbatch is a widely used additive in the plastic industry, used to color and improve the properties of polymers.
This masterbatch contains raw materials and carbon black (soot) pigment and can contain 5 to 42% of soot. With special formulations, black masterbatch can contain up to 50 or 60% carbon black, but this is not common and most companies use a masterbatch with 42% carbon black. It should be taken into account that excessive consumption of soot causes matte masterbatch.
Black masterbatch is divided into two categories based on gloss:
Glossy Black Masterbatch: This type of masterbatch is suitable for products that need a shiny and stylish appearance, such as home appliances, auto parts, and toys. Matte black masterbatch: This type of masterbatch is suitable for products that require a matte appearance without light reflection, such as pipes, fittings, and industrial parts.
Companies can produce the black masterbatch type according to the needs of customers.
Black Masterbatch features
Black Masterbatch has the following features:
Uniformity of color: The color of the masterbatch should be the same in all particles and no streaks or spots should be observed.
Appropriate particle size: Masterbatch particles must be small enough to completely melt into the polymer.
High dispersibility: The masterbatch should be able to melt without any lumps or insoluble particles in the base polymer.
High thermal resistance: the masterbatch must be stable against the heat of the polymer production process and not lose its properties.
Kaysa Polymer Company is a pioneer in producing colored, black, white, and economic masterbatch. To get information about the price, purchase, and sale masterbatch, contact the sales office number +982122500033 or WhatsApp +989125436521.
Is using black masterbatch to color plastics an advanced method?
Yes, using black masterbatch to color plastics is an advanced and modern method. This method has significant advantages compared to traditional methods such as using powder paints or liquid paints, which makes it an ideal option for the plastics industry. Using traditional methods only covered the work surface and after a while the color faded due to environmental factors. Due to its advanced production process, black masterbatch ensures that the carbon black is completely evenly distributed in the polymer base. This makes the coloring of the final product very uniform and flawless, while in traditional methods, light or dark spots may be seen in the product. Using black masterbatch in plastic production processes (such as injection, extrusion or blow molding) is very simple. The masterbatch is easily mixed with the base polymer and does not require additional processes such as dissolving the dye or manually spreading the color powder. This increases production speed and reduces operating costs. Black masterbatch not only acts as a colorant, but can also improve the properties of the plastic. The carbon black in the black masterbatch acts as a protective agent against ultraviolet radiation. It can also increase the strength and durability of the plastic. Black masterbatch can improve the heat resistance of the plastic.
Factors affecting the quality of black masterbatch
The quality of carbon black masterbatch depends on various factors, some of the most important of which are mentioned below:
Quality of raw materials: Black masterbatch consists of carbon black, base resin, and Nietzsche additives. Particle size and purity of carbon black have a great impact on the quality of the produced masterbatch. High-quality carbon black provides a deeper black color, better dispersion, and better mechanical and thermal properties. Using a base resin that is compatible with the type of masterbatch application. If additives such as antioxidants, anti-UV rays or softeners are used, high-quality raw materials must be used to transfer the desired properties to the final product.
Production process: Uniform mixing of carbon black and base resin is one of the most important stages of black masterbatch production. Improper mixing can lead to black lines and streaks in the final product. Soot particles should be uniformly dispersed in the base resin to prevent the creation of coarse particles and the problems caused by it. In all stages of black masterbatch production, appropriate quality control methods should be used to ensure the quality of the final product.
black masterbatch uses
Black Color Masterbatch is a widely used compound in the plastic industry, which has a variety of applications:
Production of all kinds of packaging films: Black masterbatch is used as a black coloring agent in the production of packaging films and gives them a shiny and beautiful black color. Production of nylon and garbage bags: Black Masterbatch is used in the production of all kinds of nylon and garbage bags due to its resistance to environmental conditions. Injection parts: Black masterbatch is used as a pigment in the production of plastic parts by injection method. It is used in the production of decorative parts and car accessories. Production of high-quality and durable disposable containers: Black Masterbatch is used in the production of plastic disposable containers due to its resistance characteristics and the beautiful appearance it gives to products. Production of polyethylene pipes and fittings and tip tape: Black masterbatch is used as a pigment in the production of polyethylene pipes and fittings and tip tape.
In general, black masterbatch is used in a wide range of industries due to its resistance characteristics and the beautiful appearance it gives to plastic products.
What does the Masterbatch look like?
The appearance of the masterbatch depends on its type and its use. However, in general, the masterbatch should have the following characteristics:
Appearance:
Granules: Masterbatch is usually supplied as small granules. This appearance makes it easy to transport and use. Uniform color: The color of the masterbatch should be uniform and free of any streaks or spots. This causes uniform distribution of the pigment in the carrier resin. Smooth surface: The surface of the masterbatch must be smooth and free of any unevenness or cracks. This indicates the correct processing of the production masterbatch.
FAQ?
What is Black Masterbatch?
Black masterbatch is one of the products that play an important role in the plastics, paint, and coating industries. This material is a polymer compound that contains a high percentage of black pigments (carbon black) and is used as an efficient additive in various products due to its unique properties.
What are the advantages of black masterbatch?
1. Uniform coloring: Black masterbatch allows manufacturers to create a deep and uniform color in their products.
2. Increased resistance: This material has anti-UV and anti-corrosion properties that contribute to the longevity and quality of products.
3. Reduced costs: By using black masterbatch, manufacturers can save on raw material costs.
4. Facilitated production process: This masterbatch helps to make production easier and faster and reduces production time.
How many types of black masterbatches does Kaysa Polymer offer?
The black masterbatches category under the Kaisa Polymer brand does not include only one type of product. In response to different requirements, we have studied and developed five different types of black masterbatches based on the proportion of carbon from 25 to 40%.
9970 contains 25% carbon black
9975 contains 30% carbon black
9980 with 30% carbon black
9990 contains 35% carbon black
9995 contains 40% carbon black
What is the price of a black masterbatch produced by Kaysa Polymer Company?
The price range of black masterbatch according to the percentage of carbon black and base polymer is between 0.75 and 1.28 dollars per kilogram. For detailed information, contact 989125436521 or email info@kaysapolymer.com.
What is black masterbatch? A type of polymer additive used as a colorant and property improver in the production of plastic products. This material is usually made by combining a high percentage of carbon black with a polymer base such as polyethylene (PE), polypropylene (PP), or other resins. The carbon black acts as the main colorant and gives the final product a black color.
Black masterbatch is usually produced in the form of small particles or granules. This material can be easily combined with various polymers such as polyethylene, polypropylene, PVC, etc. The ratio of masterbatch addition to plastic depends on the type of plastic and the desired level of coloring but is usually between 1% and 5% of the total weight of the plastic. Black masterbatch can be used to produce a variety of plastic products such as pipes, profiles, films, bottles, etc.
This material is an important tool in the plastics industry, not only helping to color materials but also improving their physical and chemical properties. Carbon black in black masterbatch acts as an ultraviolet (UV) absorber, making plastic products more resistant to degradation caused by sunlight. Black masterbatch can change the electrostatic properties of plastic and increase its electrical resistance, which is important in some applications such as making anti-static substrates. Kaysa Polymer offers a wide range of black masterbatches with different mechanical properties and base polymers suitable for various applications. For information on the purchase price of black masterbatch and to place an order, contact 989125436521.
Table of content
Black Masterbatch Production Process
The black color masterbatch production process consists of various steps aimed at creating a homogeneous mixture of carbon black and polymer base along with necessary additives. This process is usually carried out in several main stages:
The main raw materials for the production of black masterbatch are:
• Carbon black: as the main colorant and property-improving agent.
• Polymer base: usually polyethylene (PE), polypropylene (PP) or other polymer resins.
• Additives: such as lubricants, thermal and UV stabilizers, and other improving materials.
In this step, the carbon black and polymer base along with additives are carefully combined in a mixer. The goal is to evenly distribute the carbon black in the polymer base. This process may be carried out in devices such as:
• Dry Mixer: for initial mixing.
• High-Speed Mixer: To create a homogeneous mixture.
After mixing, the materials enter the extruder. In this step, the materials are melted under heat and pressure and become a polymer paste. The carbon black and additives are completely dispersed in the polymer base. Extruders are usually single screws or twin screws.
The polymer paste exiting the extruder is cooled by a cooling system (usually water or air). It is then formed into filaments and converted into small granules (pellets) by a pelletizer. These granules are the black masterbatch.
Understanding Black Masterbatches
What is the black masterbatch? Carbon Black Masterbatch is a widely used additive in the plastic industry, used to color and improve the properties of polymers.
This masterbatch contains raw materials and carbon black (soot) pigment and can contain 5 to 42% of soot. With special formulations, black masterbatch can contain up to 50 or 60% carbon black, but this is not common and most companies use a masterbatch with 42% carbon black. It should be taken into account that excessive consumption of soot causes matte masterbatch.
Black masterbatch is divided into two categories based on gloss:
Glossy Black Masterbatch: This type of masterbatch is suitable for products that need a shiny and stylish appearance, such as home appliances, auto parts, and toys.
Matte black masterbatch: This type of masterbatch is suitable for products that require a matte appearance without light reflection, such as pipes, fittings, and industrial parts.
Companies can produce the black masterbatch type according to the needs of customers.
Black Masterbatch features
Black Masterbatch has the following features:
Uniformity of color: The color of the masterbatch should be the same in all particles and no streaks or spots should be observed.
Appropriate particle size: Masterbatch particles must be small enough to completely melt into the polymer.
High dispersibility: The masterbatch should be able to melt without any lumps or insoluble particles in the base polymer.
High thermal resistance: the masterbatch must be stable against the heat of the polymer production process and not lose its properties.
Kaysa Polymer Company is a pioneer in producing colored, black, white, and economic masterbatch. To get information about the price, purchase, and sale masterbatch, contact the sales office number +982122500033 or WhatsApp +989125436521.
Is using black masterbatch to color plastics an advanced method?
Yes, using black masterbatch to color plastics is an advanced and modern method. This method has significant advantages compared to traditional methods such as using powder paints or liquid paints, which makes it an ideal option for the plastics industry. Using traditional methods only covered the work surface and after a while the color faded due to environmental factors.
Due to its advanced production process, black masterbatch ensures that the carbon black is completely evenly distributed in the polymer base. This makes the coloring of the final product very uniform and flawless, while in traditional methods, light or dark spots may be seen in the product.
Using black masterbatch in plastic production processes (such as injection, extrusion or blow molding) is very simple. The masterbatch is easily mixed with the base polymer and does not require additional processes such as dissolving the dye or manually spreading the color powder. This increases production speed and reduces operating costs.
Black masterbatch not only acts as a colorant, but can also improve the properties of the plastic. The carbon black in the black masterbatch acts as a protective agent against ultraviolet radiation. It can also increase the strength and durability of the plastic. Black masterbatch can improve the heat resistance of the plastic.
Factors affecting the quality of black masterbatch
The quality of carbon black masterbatch depends on various factors, some of the most important of which are mentioned below:
black masterbatch uses
Black Color Masterbatch is a widely used compound in the plastic industry, which has a variety of applications:
Production of all kinds of packaging films: Black masterbatch is used as a black coloring agent in the production of packaging films and gives them a shiny and beautiful black color.
Production of nylon and garbage bags: Black Masterbatch is used in the production of all kinds of nylon and garbage bags due to its resistance to environmental conditions.
Injection parts: Black masterbatch is used as a pigment in the production of plastic parts by injection method. It is used in the production of decorative parts and car accessories.
Production of high-quality and durable disposable containers: Black Masterbatch is used in the production of plastic disposable containers due to its resistance characteristics and the beautiful appearance it gives to products.
Production of polyethylene pipes and fittings and tip tape: Black masterbatch is used as a pigment in the production of polyethylene pipes and fittings and tip tape.
In general, black masterbatch is used in a wide range of industries due to its resistance characteristics and the beautiful appearance it gives to plastic products.
What does the Masterbatch look like?
The appearance of the masterbatch depends on its type and its use. However, in general, the masterbatch should have the following characteristics:
Appearance:
Granules: Masterbatch is usually supplied as small granules. This appearance makes it easy to transport and use.
Uniform color: The color of the masterbatch should be uniform and free of any streaks or spots. This causes uniform distribution of the pigment in the carrier resin.
Smooth surface: The surface of the masterbatch must be smooth and free of any unevenness or cracks. This indicates the correct processing of the production masterbatch.
FAQ?
What is Black Masterbatch?
Black masterbatch is one of the products that play an important role in the plastics, paint, and coating industries. This material is a polymer compound that contains a high percentage of black pigments (carbon black) and is used as an efficient additive in various products due to its unique properties.
What are the advantages of black masterbatch?
1. Uniform coloring: Black masterbatch allows manufacturers to create a deep and uniform color in their products.
2. Increased resistance: This material has anti-UV and anti-corrosion properties that contribute to the longevity and quality of products.
3. Reduced costs: By using black masterbatch, manufacturers can save on raw material costs.
4. Facilitated production process: This masterbatch helps to make production easier and faster and reduces production time.
How many types of black masterbatches does Kaysa Polymer offer?
The black masterbatches category under the Kaisa Polymer brand does not include only one type of product. In response to different requirements, we have studied and developed five different types of black masterbatches based on the proportion of carbon from 25 to 40%.
What is the price of a black masterbatch produced by Kaysa Polymer Company?
The price range of black masterbatch according to the percentage of carbon black and base polymer is between 0.75 and 1.28 dollars per kilogram.
For detailed information, contact 989125436521 or email info@kaysapolymer.com.